This unit applies to selecting and applying principles and technique in plant and process design applications.

It includes the appropriate use of computer techniques, graphical methods and mathematical calculations to complement principles and techniques chosen and include unit analysis, appropriate precision and accuracy and use conservative estimations.

This unit only has application in qualifications that are not points based.

Band: 0

Unit Weight: 0

Path 1

MEM23041A

Apply basic scientific principles&techniques in mechanical engineering situations

MEM23051A

Apply basic electro and control scientific principles and techniques in mechanical and manufacturing engineering situations

ELEMENT

PERFORMANCE CRITERIA

1. Identify the range of principles and techniques relevant to plant and process design

1.1. Plant and process design principles are identified for given manufacturing engineering applications.

1.2. Plant and process design techniques and associated technologies, software and hardware associated with implementing principles relating to plant and process design can be given.

1.3. Competitive (lean) plant and process design principles&techniques, including TQM, relevant to manufacturing engineering can be given.

1.4. Research and report on principles using appropriate sources of information.

2. Select principles and techniques relevant to plant and process design applications

2.1. For particular plant and process design situations the relevant principles can be selected.

2.2. For particular plant and process design situations, the relevant techniques and associated technologies, software and hardware can be selected.

3. Apply the relevant principles and techniques appropriately

3.1. The principles are applied in a consistent and appropriate manner to obtain any required solution.

3.2. Appropriate calculations and correct units are used to establish quantities. Coherent units are used in equations in a systematic manner to ensure meaningful solutions.

3.3. Significant figures are used in engineering calculations.

3.4. The techniques and associated technologies, software and hardware are applied in a consistent and appropriate manner to obtain required solutions.

4. Quote the results of the application of the principles and techniques correctly

4.1. For applications involving engineering calculations the solution is quoted in an appropriate style.

4.2. For applications not involving engineering calculations the solution is quoted in an appropriate style.

Required skills

Look for evidence that confirms skills in:

applying advanced scientific principles and techniques relevant to plant and process design and related technologies

analysing the given situation to determine what is required in the manner of a solution

analysing the given situation to determine which plant and process design principles and related technologies are selected

selecting appropriate plant and process design techniques and associated technologies, software and hardware to suit the application/s

applying appropriate plant and process design principles in determining the required solution

applying and manipulating formulas and calculations for engineering applications

using the correct units to solve engineering calculations

checking the validity of equations using a systematic method for ensuring coherent units

applying plant and process design techniques and associated technologies, software and hardware in a manner appropriate to the application and identified scientific principles

referring solutions to the original aim of the application

quoting solutions in appropriate units and using appropriate significant figures

presenting solutions referring to the original aim of the application

Required knowledge

Look for evidence that confirms knowledge of:

plant and process design techniques and related technologies, software and hardware associated with implementing scientific principles in engineering solutions and related to appropriate engineering applications

the limitations of plant and process design techniques and associated technologies, software and hardware

the relevance of scientific principles to plant and process design

the applicability and limitations of an extensive range of plant and process design techniques and associated technologies, software and hardware

the choice of plant and process design scientific principles for particular applications

the applicability of particular plant and process design techniques and associated technologies, software and hardware to specific applications

the choice of plant and process design techniques and associated technologies, software and hardware for particular applications

the method of application of the scientific principles

fundamental and derived quantities and explained

common systems of units

the procedure for converting between systems of units

common prefixes used with units and their values

the procedure for ensuring coherent units for meaningful solutions to equations

the concept of significant figures

the uncertainty of computations based on experimental data

the procedures for determining the significance of figures in calculations

the procedures for estimating errors in derived quantities

the method of application of the plant and process design techniques and associated technologies, software and hardware

the significance of the calculation solution style in relation to the original task

the significance of the non calculation solution style in relation to the original task

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

A person who demonstrates competency in this unit must be able to apply plant and process design principles and techniques in engineering situations. Competency in this unit cannot be claimed until all prerequisites have been satisfied.

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Assessors must be satisfied that the candidate can competently and consistently perform all elements of the unit as specified by the criteria, including required knowledge, and be capable of applying the competency in new and different situations and contexts.

Context of and specific resources for assessment

This unit may be assessed on the job, off the job or a combination of both on and off the job. Where assessment occurs off the job, that is the candidate is not in productive work, then an appropriate simulation must be used where the range of conditions reflects realistic workplace situations. The competencies covered by this unit would be demonstrated by an individual working alone or as part of a team. The assessment environment should not disadvantage the candidate.

This unit could be assessed in conjunction with any other units addressing the safety, quality, communication, materials handling, recording and reporting associated with applying plant and process design principles and techniques in engineering situations or other units requiring the exercise of the skills and knowledge covered by this unit.

Method of assessment

Assessors should gather a range of evidence that is valid, sufficient, current and authentic. Evidence can be gathered through a variety of ways including direct observation, supervisor's reports, project work, samples and questioning. Questioning techniques should not require language, literacy and numeracy skills beyond those required in this unit of competency. The candidate must have access to all tools, equipment, materials and documentation required. The candidate must be permitted to refer to any relevant workplace procedures, product and manufacturing specifications, codes, standards, manuals and reference materials.

Guidance information for assessment

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Plant and process design principles

Includes plant and process design principles and techniques for jobbing, prototyping, medium and mass production with particular emphasis on local, regional, national and international competitiveness.

Manufacturing engineering

Manufacturing engineering will include conceptual development, design, manufacture, construction, implementation, installation, optimisation, commissioning and maintenance of resources and processes employed for the manufacture of product and components, machines and systems for domestic, commercial, industrial, entertainment, civil, medical or military applications

Plant and process design techniques

Plant and process design techniques includes the use of plant layout techniques, process modelling techniques, information technology, project management techniques and related software. Understanding processes and materials may be enhanced by the development of basic capabilities with hand and power tools, experience of processes and materials properties.

Competitive (lean) plant and process design principles&techniques

An integrated approach to manufacturing aimed at competing for market share by maximizing efficiency and minimizing cost by comparison with alternative manufacturers. Techniques used include sequential and cellular manufacture and assembly with multi-skilling of work-teams, work-place improvement (incl. Kaizen -gradual and continual improvement to products, processes, systems and services), Total Quality Management including use of TQM tools, Just In Time (JIT), Group Technology (GT), quick change-over, process and productivity improvement, cost reduction, supply and demand chain management, quality optimisation, design for reliability, optimum maintenance, computer managed maintenance.

Total Quality Management (TQM)

A customer driven amalgamation of quality assurance, quality control and quality improvement. Uses the Tools of TQM.

Tools of TQM include flow charts, Pareto, Ishikawa (cause&effect), Process Capability Analysis, Sampling and Control Charting, Run Charts, Correlation Analysis.

Sources of information

Includes reference texts, manufacturer's catalogues and industrial magazines, websites, use of phone, email and fax information gathering.

Unit sector

Engineering science

This unit contains employability skills.